bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and completely smooth running actually at high speeds.
Angular Bevel Planetary Gearbox Gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, ideal for any motor desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is definitely cheaper to produce. However, since only little profile coverage could be understood with gearwheels with directly or helical teeth, this bevel gearbox operates quietly and has less transmittable torque than other bevel gear the teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of 1 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total protection, but are already more costly to manufacture than bevel gears with directly or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear teeth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one aspect because of the intersecting axes. Particularly when it is used as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the support life of the bearing. Also, unlike worm gearboxes, self-locking cannot be understood in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Cheaper torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear teeth profile with the group of experienced specialists. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Equipment to which are set 3 Planet mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result velocity is taken through Planet Carrier and Ring Equipment is remain stationary. Output shaft keeping the same direction of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from excellent quality raw materials such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and designed to specifically meet the multiple requirements of our customers. The mixture of ground gears and precision equipment components ensures performance effectiveness and high uptime. The present range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to i actually = 512:1 to become recognized. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for almost all applications and many options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and easy running right through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of the compact gear devices is based upon specific analyses using FEM techniques, which means performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
A lot of variants ensures ideal adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional elements available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider who have supplies complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for market applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy efficiency, low noise, long support life, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a sizable torque spectrum but also something range that delivers you with multiple choices. Make the most of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary gear units. Right here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard item range already includes solutions for a large number of particular requirements that require to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Gear, Mining, and Metal industries.