Coating a Hydraulic Cylinder

A hydraulic cylinder operates inside and outside the barrel. A piston rod runs within the hydraulic fluid and on the outer diameter. For wear and corrosion resistance, the outer diameter of the cylinder should be coated with a material. Coating techniques are available that finish the cylinder at the desired surface roughness. Coating experts can help you choose the best coating for the optimum performance. If you are interested in coating a hydraulic cylinder, consider these tips.

A hydraulic cylinder is extremely useful in agriculture. They can easily be installed and are used in a variety of applications. For instance, a hydraulic cylinder is widely used in a forklift, bucket, and boom on a digger or excavator. They are also used in a hydraulic bending machine, a metal sheet shearing machine, and a particle board hot press. Hydraulics has revolutionized agricultural equipment, as well as forestry.

Single-acting cylinders accept pressurized fluid on one side of the piston, and the volume on the other side returns to the tank. Single-acting gravity-return cylinders can extend or retract the rod. When the rod returns to its original position, gravity takes over and pushes the piston rod back to the original position. A single-acting gravity-return cylinder is often used in a hydraulic jack.

A hydraulic cylinder uses pressurised hydraulic fluid to create mechanical force. This fluid is usually oil. A hydraulic cylinder is composed of a cylinder barrel and piston, which is enclosed on one side by a cylinder head and bottom. The piston consists of sliding rings and seals that separate the cylinder’s interior into two chambers. If the piston is moved back and forth, it exerts pressure on the piston and rod, generating the motion of different tools.

There are two types of mounting systems for a hydraulic cylinder. Side-mounted cylinders require a shear key. The shear key is a plate that extends from the side of the cylinder and should be installed at the end of the cylinder that receives major loading. For example, a shear key should be placed at the cap end with a load in tension. A shear key may be milled into a machine member to provide precise alignment of the cylinder.

The dynamics of a hydraulic cylinder are similar to those of a hydraulic motor. It can be thought of as a simple gain relation between the input flow and the output velocity. The dynamics of a hydraulic motor are represented in a linear fashion by a set of equations developed by Merritt (1967). The angular velocity, Kq, and PL stand for the piston-type motor’s gain and pressure coefficients, Vt and be, for the motor’s volume and displacement, and Dm for the total leakage coefficient.



As one of the leading manufacturers, suppliers, and exporters of mechanical products, We offer reducers, sprockets, industrial and conveyor chains, belts, pulleys, gears, racks, gearboxes, motors, PTO Shafts, taper lock Bushing, and many other products. Please get in touch with us for details.

SSJ UK Limited
Sara Jones
Mail: [email protected]
TEL: + 44 7944 869861
ADDR.: Bury St Edmunds, Suffolk IP32 7LX, UK

TEL: +39 0522 1606 388; +39 3471 65 17 22
ADDR.:Via Pasteur, Reggio Emilia, Italy