Custom Pulleys
Ever-power gets the expertise and technical capabilities to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we are able to produce it regardless of what size, material or fine detail required. Furthermore to assist with your projects Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You may also design your very own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard steel for all share pulleys & most custom pulleys. However, there are a variety of other components and completed such as metal or hard anodized light weight aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to 
make your customized pulleys with the quickest turnaround amount of time in the industry. Look at our Components and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other materials such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the design phase of consumer orders, to greatly help our customers obtain the most affordable and effective pulley or sheave style.
We utilize the latest inspection products that helps us to maintain quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often mean “custom” parts. Custom parts mean a whole host of stuff that a lot of manufacturers can’t afford; things such as special tooling, manufacturing, and procedures. These special extras had a need to create customized parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating customized parts is handled in exactly this way. At Torque Transmissions, nevertheless, we have a different method of handling customized parts that makes better feeling for our business and for our clients businesses.
At Torque Transmission we make use of a PULL production procedure. Pull-through production is characterized by smaller batches, quick responses to consumer demands, and smooth product flow. This kind of creation is an example of lean production and is the key reason why we are able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
Simply no inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we use our standard mold bottom system to make unique mold tooling, which results in an exceedingly quick set up
Customer’s due date places the purchase in the production schedule
Once an order is started it moves through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization since the products are made if they are ordered. This enables us to provide products that may meet a customer’s needs, rather than offering standard products that may not meet up with the needs of a person or get the job done 100%.