EP Series Parallel Shaft Helical Gear Reducer
Specification Details:
1.Work specification of helical gear reducer: F37-F157, ten type totally.
2.The output of the helical gear reducer: 0.12-200KW
3.Project result torque of the helical gear reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting kinds of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends on the transmission stage)
Housing material
HT250 high-power cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and on request
Our helical and bevel-helical gears are our state of the art products. Each unit is customized to the customer requirements. The Helical gears are designed, developed, and produced using our advanced technical resources. These gearboxes arrive in different 2Q==sizes, ratios, with metric and imperial shafts, metal or high quality cast iron housings, solid or hollow result shafts, and personalized input connections for electric motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, making the product great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, little vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, fine heat loss, long service life.
5.Gear is made from fine alloy forge metal, the surface is completed with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-mounted with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and various other special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, high quality and long life.
Ever-Power parallel shaft geared motors (obtainable in 2- or 3- stage models) provide a variety of mounting options simply by their high center distance and hollow shaft.
The aluminum housings provide both gearbox types light-weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or long lasting magnet electric motor asynchronous or long term magnet motor
Ranked torque up to 2,060 Nm up to at least one 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting feet or flange attach flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom IT’S BEEN Supplying Helical Gearboxes ACCORDING TO Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering Due To Its Construction And THE LOOK (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Winning Helical Gearboxes & Bevel Helical Gearboxes, Our Firm Provides A High AMOUNT OF Effeciency Gearboxes To Our Clients.
Today’s Various Applications Needs IN A VARIETY OF Power Sectors – Medium / Heavy Duty Can Be Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance IS PERFORMED By A Diligent Group Of Ever-Power Which Has VERY SKILLED Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Right Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Glucose , Cement , Paper , Solvent Extraction, Steel Market , Conveyore , Agitators, Mines & Nutrients , Cranes , Crushers , Fin Cooler Drives , Aerators , parallel helical gearbox Kneaders, Thickeners , Larger Ball Mills Power Vegetation , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Has Been Majorly Used For Severe Power Transmission Program Which REACHES Least More Than 50KW, Achieving An Ascent In Efficiency. They Also Have A 5500KW Power Range Specifically CREATED FOR Cement Plants And Glucose Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox MAY BE USED In Various Fields Such As:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes May Attain High Performance Ratios , And Are Thus Used In Extreme Power Tranny Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is bound. The countless different sizes and designs make sure that the gearmotors can be utilized in a wide variety of applications even under the most unfavorable conditions. Ever-Power parallel shaft helical gearmotors are typically used in conveyor and materials digesting applications. You can pick from foot-mounted, flange-installed or shaft-mounted options. Decreased backlash parallel shaft helical equipment units are also on request for precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit reduction ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in reduced backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear devices are used wherever high torques are required.
For the belt drive, the client chosen Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers of up to 5,360 HP. Thanks to their integration into the tried-and-tested UNICASE housing, the gear units also have high axial and radial load capacities. The helical gear units can therefore very easily endure the harsh conditions of use on the conveyor belt.
What are the advantages of Ever-Power helical gear products?
Performance
Ever-Power industrial gear models with helical gears are well suited for large duty applications due to their high torque capacity
Service life
Huge roller bearings and precise alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and extensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to cater to the needs of various installation requirements.
Our industrial helical gear units: Optimum flexibility
If you buy a Ever-Power helical equipment unit, you should have little problems in adapting it to the application. Rather, our gear models adapt themselves to the application.
To create installation as flexible since possible for our products, we offer you various shaft and flange choices. Integration of the apparatus unit into your system can be facilitated by six installation areas, which cover many different set up positions.
Due to their high performance and versatility, Ever-Power helical gear devices are ideally suited for use in lots of applications such as agitators, lifting gear, extruders, mixers, mills, drums or crushers.