Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a specific torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest performance whilst being space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made possible by a modular design concept that begins with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine style.
Below is an array of EP-Series gearboxes. You can get the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is available in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc teeth according to Ever-Power. For customers, this means higher toothing quality and precision and also even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input speed: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are generally made out of Ever-Power spiral gearing providing a silent, steady and efficient procedure.
Type EP is the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and may be fitted with a engine flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and will be provided in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a need for special shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller quantities – or in designing particular gearboxes for example with equipment housings in stainless or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the distinctions in helix angles, they can be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture services for directly bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth forms, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing advice and assistance for your unique app, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as ATEX or for make use of in the meals industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevelspiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut design.
Spiral bevel gears are made for applications that want high speed and high torque power. They are able to help cut customer costs by giving long-lasting performance with minimal dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved teeth and deeper traction between those teeth ensures higher asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. One’s teeth are designed with a slight curve to supply better versatility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.